Printed process technology management

Enterprise management is a wide-ranging science, and technology management is an important part of enterprise management. The printing technology management of pharmaceutical packaging boxes has the same common features as general factories, but also has its characteristics. The issue of packaging and printing technology management, along with the development of packaging and decoration printing and the adoption of new technologies and new technologies, it covers more and more rich content, and constantly puts forward new requirements and tasks, which deserves attention and research. Process management is an aspect of technology management. The scope of its research is the technical quality problems that need to be solved in the preparation stage of printing and the completion of the production process. Considering that the final consumer groups printed by the medicine packaging box are mainly thousands of patients, it is impossible to give counterfeiters a chance to use them. Due to its particularity, the production conditions for printing manufacturers are very strict. Especially for companies that specialize in producing pharmaceutical packaging boxes, whether or not the management of process technology is a direct measure of an enterprise's management is an important indicator. Sanya Zhicheng Color Printing Co., Ltd. is a major supplier of major pharmaceutical companies in Hainan Province. The pharmaceutical packaging business accounted for more than 95% of the total output value, forming a complete set of management systems and models that are compatible with it. Explore.

First, the establishment of a unified film number and die-cutting numbering system due to the impact of the market, most pharmaceutical companies have the same product with several specifications and content of the cartridge, with different effective version of the film. Different specifications lead to die-cutting and imposition plans to be consistent with it. When the operating department issues production tasks, errors often occur. To prevent misuse of the valid version, a uniform film number and die-cut version number must be established. The setting of the film number is unified by the business department. When the construction order is issued, the version number of the product should be indicated, and the corresponding version of the sample should be attached. The quality inspection department checks the “production worksheet” against the “soft sheet revision record sheet”. The version number of the product on the “Board Notification” is the same as the sample. The version of the room should be based on the film number specified in the “Platelet Notice” to find out the corresponding film release. During the production of each process, check whether the number of the film on the sample box is consistent with the number of the product being produced. After completion of production, the quality inspection department shall indicate the work order number, production date and version number on the reserved sample box and the sample box provided to the business department for ordering. To prevent the wrong order of the film number and make the order error, resulting in the occurrence of unnecessary quality accidents. The operating department, the quality inspection department, and the edition room must be clearly marked on the “Film Revolution Revision Record Sheet”. Content and film number.

The number of the imposition diagram of the same specification and the number of the die-cut version must be the same, and it should be stored in the order of the number. It is also more convenient to find it, and the corresponding die-cut version will not be found. At the same time, before each batch of kits is required to be produced, each process must check the imposition accuracy according to the imposition maps, and the stretching of the paper in the post process. In particular, the coated and polished products undergo high temperature processing and the paper will be damaged. Dehydration and extrusion 1-2mm elongation, in this case the product must be placed for 24 hours, completely cool before investing in the next production process.

Second, the implementation of the signing system is an important measure to prevent accidents. The signing is the primary quality link in the formal construction of the workshop. Each workshop performs trial production according to the original or proofing effect, from printing, glazing, laminating, die cutting. Each stage must implement a three-level sample-taking system. Products that have not been finalized by the quality inspection department must not be put into production. The task of signing the sample is strictly in accordance with the company's requirements for the preparation of quality standards, validation and completion of the printed version of the sample, after a small amount of qualified test can be officially signed to permit mass production. Because the signing sample has the important function of improving the quality and preventing errors, it must be strictly executed in the daily work. The signing of each procedure should be done according to the company's signing standards and sampling methods. There can be no The slightest carelessness, and any serious quality accidents caused by the lack of attention to sample-taking will be avoided and prevention will be prevented.

Third, the establishment of technology and technology archives Pharmaceutical packaging is different from other products, it may involve anti-counterfeiting effects and confidential factors, major pharmaceutical companies are not willing to let other printers produce the same batch of products at the same time, mainly because of different manufacturers Production has more or less a certain color difference. The presence of this color difference is difficult for consumers to distinguish between genuine and fake, the number of manufacturers is more than one, and the difficulty of counterfeiting products is relatively greater, so basically it is fixed at one manufacturer. In response to this situation, in order to maintain the continuity of production in the future and have regulations to follow, we will develop a corresponding process technology file for each species of each pharmaceutical plant. The contents of the file include the carton imposition format, the open size of the printing machine, the type of ink used, the proportion of origin and spot color inks, the printing requirements and the density of the field, the number of the printing press, the printing sequence, and the pressure. , The proportion and pH value of fountain solution, paper manufacturer, batch number, workshop temperature and humidity, and printing time, etc., and sample sheets and paper proofs must be kept.

Fourth, the establishment of quality files to guide the customer acceptance Product Quality Inspection Department for the actual situation of drug packaging, accurately grasp the market conditions, timely understanding of the customer's quality requirements, will comprehend the understanding of the situation, the development of each species of quality files. A total of four quality documents, a customer, a business department, a production department, the quality inspection department archived, quality file content includes: the product quality inspection standards, non-conforming samples, color standard range , paper samples, customer feedback. For the long-term products of new customers or the products of old customers, the quality inspection department sets strict quality inspection standards and samples of non-conforming products, and gives customers one copy to instruct customers to accept and accept products. The quality records kept by the quality inspection department also include the customer feedback information column. It mainly collects and summarizes the quality feedback information of each customer acceptance product, and makes targeted improvements for future production. The production of quality files is responsible for the collection. Waste products record customer acceptance after the product is delivered to the warehouse, and promptly replace the customer's latest information on the product, so that each outbound product is known, that can allow customers to receive, without causing waste.

Fifth, set up a process quality verification group and hold a quality analysis meeting on a regular basis. In order to improve product quality and production efficiency, it gradually realizes the digitization of production processes, standardizes management, further consolidates and expands the market share, and establishes a group of process directors as team leaders. The department manager and related technical personnel are team leader's process quality validation leading group. The process quality certification leading group is mainly responsible for formulating and reviewing the production process plans for new products and quality planning for the products, as well as researching and handling the technical issues at various stages of the production process. The production process plan determined by the process team should be carefully implemented by all departments and processes. During the implementation process, the members of the process team should be followed to ensure the smooth implementation of the production plan. If the scheme is found to be unreasonable, feedback should be given to the process team leader in a timely manner to re-establish the production process plan.

The quality inspection department will write an analysis and summary monthly according to the quality of the current month, and convene the heads of the various departments and the relevant team members on the 5th day of the following month to analyze the reasons for the low scrap rate and the passing rate, and arrange the next month. The quality work, summarizing the problems encountered in production, and the corrective measures proposed by the quality inspection department shall be implemented in all responsible departments, convey the spirit of the meeting to each operator, and remind the operators to pay attention in the next batch of production and do not make the same Problems.

Source: "print quality and standardization" Author: Qiu Guohua