Plush toy sample production:
After the requirements of the original template are correctly identified, the materials and process methods corresponding to the template should be distinguished according to the requirements. If you need to make a sample, you should make a die; if you need a hot velvet, you should make a hot melt plate; if you need to print, you need to make a polyester or screen printing plate; if you need a computer, you need to distinguish the full embroidery. Or patch embroidery. If you need to make a knife mold, computer embroidery or wire mesh brush, the sample plate should be handed over to the relevant department for processing; if it is for normal cutting, the sample plate should be made for cutting.
Generally, the materials for the sample are made: 200 cardboard for the original sample; and 0.8 mm elastic paper for the production sample. The sample paper should be flat, clean and dry.
Template making rules
Make a sample of the plush toy model, pay attention to the principle of the line, arc, angle, proportion, symmetry and positioning of the sample. The text is written on the front of the sample. The principle of the production of the sample is that the straight line of the sample should be straight, the arc should be round, the blade should be reached, and the angle and proportion should be the same. Patterns with trapezoids and other centerlines should be symmetrical on both sides; the rectangular template should be parallel to the side lines. The positioning point should be accurate, and the positioning points used for splicing or saving should correspond, and there is no omission.
Sample tolerance range
Copy the production template should be accurate and consistent with the original template. There must be no error in the length of the sample below 10cm, and the error is generally in the range of 0.5cm. To maintain the accuracy of the template, check the deformation of the template and check with the original template during use. If it is damaged or deformed, it should be replaced in time. When the fabric is cut due to material or process shrinkage, the sample should be enlarged, but this can only be confirmed after the seal is confirmed.
Model marking requirements
In order to facilitate the correct identification of the template, the logo of the template is very important. The logo of the sample includes: product model, product name, part name and template number, material name (process processing requirements). Silk flow direction, number of pieces, positioning marks. All the above contents should be marked on the sample board. If the sample area is too small to mark all the contents, the template number should be marked to indicate the technical requirements. At the same time, the corresponding content should be found on the technical requirements list. The controlled mark shall be marked on the sample board; the original sample shall be covered by the technical department control chapter, and the production sample shall be covered with the production department control chapter. The control chapter should have the name or code of the sealer.
Copy template quality requirements
Replicating the accuracy of the production prototype is a prerequisite for ensuring the accuracy of the cut. The quality requirements for copying the template are: accurate shape, correct logo, and complete information.
Interpretation of the discharge plan
The discharge plan is an indication of the arrangement of each sample at the minimum. The discharge diagram generally indicates the general information of the filament flow or hair direction of the sample, the reverse alignment of the template, or the alignment of the same direction and the patterning of the template.
During the cutting operation, according to the information indicated in the discharge diagram, calculate and discharge according to the requirements of the production batch, and calculate the unit piece quantity. Discharge in the least amount of material.
Use a digitizer or industrial photography to convert a vector graphic into a template
The digitizer is mostly used in the typesetting of the model. The digitizer is a widely used graphic input device in the professional application field, which consists of an electromagnetic induction board, a cursor and corresponding electronic circuits. When the user moves the cursor to the specified position on the electromagnetic induction board and aligns the intersection of the crosses with the digitized point, presses the button, and the digitizer arranges the corresponding command symbol and the coordinate value of the point position at this time. An ordered set of information is then transmitted to the host computer via an interface (multiple serial interface). The digitizer is a large-scale handwriting board that allows users to write graphics on a special electromagnetic induction pen or light hair and transmit it to a computer system. However, in terms of software support, it is very different from the tablet, and the hardware design is also biased.
Industrial photography is performed with a high-precision camera, and then the graphics are vector-transformed by software, making layout more convenient and quick.
In the process of typesetting the plush doll model, it is necessary to draw a large-area drawing. The CAD system cannot completely complete the drawing, and there is a large deviation in accuracy. Therefore, it must be converted into a vector by digitizer or industrial photography. Diagrams and other methods to meet the typesetting needs.
The PGM TC series automatic cutting machine system is the perfect combination of model house and cutting room. Highly integrated with automation, software, fabric cutting and other technical functions, automate the whole process of boarding, nesting, spreading and cutting.
Dongguan Hongyuan Toys Co., Ltd. Focus on a professional enterprise mascot, plush doll, simulation animal toys, fabric toys, children's backpacks, game peripheral dolls, pillow cushions and other products design, production, customization, as a plush toy fabric manufacturer, to provide your company with personality Customized plush toys! Make your sign brighter and make your brand more famous! Choose Hongyuan Toys and believe in the power of word of mouth!
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